Toray Plastics I + II

A subsidiary of Toray Industries, Inc., headquartered in Tokyo, Toray Plastics (America), Inc. is the global leader in the fabrication of high-performance films, synthetic fibers and textiles, carbon fibers, plastics, chemicals and pharmaceuticals.

Phase I of Shockey’s work for Toray included design and expansion of an existing manufacturing facility, along with associated survey and subsurface work. Phase II was comprised of design, construction and integration of a new manufacturing building into the existing facility in Front Royal, VA, allowing the owner to handle the addition of a new foaming line and supporting irradiation line. The new product lines necessitated a warehouse, air remediation scrubber and molten salt recovery system. All items were integrated into the current factory without unnecessary downtime or impact to existing operations.

The Toraypef® Olefin Foams Division in Front Royal represents the only U.S. manufacturer of precision-performance polyester, polypropylene, metallized and bio-based films. It produces film for flexible and rigid packaging, lidding, industrial, optical, graphic and electronic applications. The Toraypef Division is a leading supplier to the automotive and flooring industries.

Toray Industries, Inc. operates 254 facilities in 26 countries and regions.

Project Details

  • LOCATION Front Royal, VA
  • OWNER Toray Plastics (America)
  • ARCHITECT Design Concepts
  • SIZE 16,900 SF; 58,300 SF
  • OUR ROLE Design-Build

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